Machines

i-42 Ultimate

This innovative series stands out as an automatic lathe!
The i-42 Ultimate designation comprises of 10 axis and 4 spindles which includes a sub spindle with both X and Z positioning. This also marks the integration of the driven tools having a powerful B- axis milling for simultaneous and efficient machining. Due to this enhancement, the tools application becomes more fast and flexible for complicated parts.

 

 

 

 

 

 

 

 

HIWIN 35mm guide way C3 class ballscrew
C3 class hardened and precise ground ball screw ensure the highest precision and speed

P4 class preload spindle bearing
Preload bearings are offered for the maximum attachment effect

Tilting Motorized Tools
The milling head comprises of 12 motorized tools for 360°continuous leads to even greater flexible tools arrangement and significantly efficient productivity for small and medium lot sizes.

Robust FC35 Meehanite Castings
Harden to over HRB 190 and tempered to relieve stress.

SYNCHRONOUS SPINDLES
Both main and sub spindle can be synchronized for parting off operations, or can be used for turning longer work pieces.By synchronizing, transfer of the part from main to sub spindle is precise, and alignment of critical dimensions can be realized.Synchronizing can be achieved to an accuracy of 0.02 degrees while the spindles are in motion.

Dual B-axis
i-42 Ultimate

Single B-axis
i-42 Ultimate

No B-axis
i-42 Ultimate

 

Specification

 

Machine Type I-42U
Mitsubishi Controller M830S
Spindle
Capacity
Max. Turning Dia. 100mm
Max. Bar Working Dia. 42mm (65mm)
Max. Turning Length 230mm
Collet Chuck Type KK5-173E42B (KK6-185E60B)
Spindle Nose A2-5 (A2-6)
Spindle Bore 43mm (66mm)
Max. RPM. 4000rpm (6000rpm)
Sub-spindle
Capacity
Max. Turning Dia. 100mm
Max. Bar Working Dia. 30mm
Max. Turning Length 100mm
Collet Chuck Type KK5-173E42B
Spindle Nose A2-5
Spindle Bore 31mm
Max. RPM. 4000rpm (6000rpm)
C Axis Least Command Unit 0.001°
Positioning Accuracy 0.02°
Travel&Feed X1/Y1/Z1 axis 150 / 410 / 250mm
X2/Y2/Z2 axis 450 / 380 / 300mm
Rapid Feed 30m/min
Repeated Positioning Accuracy
0.005mm
Motor
Main-Spindle Servo Spindle 11.0kW
Sub-Spindle Servo Spindle 3.7kW
X1/Y1/Z1 axis AC Servo 1.5kW
X2/Y2/Z2 axis
AC Servo 1.5kW
Motorized Tool
AC Servo 1.5kW
A.T.C System
OD/ID Tools Main Spindle 6 / 5
OD/ID Tools Main Spindle 5 / 9
Tool Shank Size □ 20mm
Drill Holder Size (Main) ER-20 / Ø20mm
Drill Holder Size (Sub) ER-20 / Ø20mm
Motorized Tool Number of Motorized Tools T1=12 / T2=12
B axis 360°
Max. RPM. 4000rpm
Collet Specification ER-20
Max. Drilling Dia. 12.0mm
Max. Tapping Capacity M10xP1.5
Hydraulic
System
Hydraulic Pump / Tank Capacity 1HP / 40L+25L
Max. Pressure / Flow
30 kg/cm²  /  12L/min
Lubrication Lubricant Pump / Tank Capacity 25W / 2L
Max. Pressure
15 kg/cm²
Coolant
System
Coolant Pump TPH4T5K, 5Bar, 75 L/min
Hydraulic Pump 2HP + SF-30C, 25Bar, 30L/min
Coolant Tank Capacity
240L
Machine
Size
Length/ Width/ Height 3500 (2900) / 1900 / 1950mm
Weight
5600kg
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